Revolutionising Primary Metals and Recycling with Adaptive Intelligence Adaptive Intelligence tackles challenges like high energy costs, product quality demands and environmental concerns.
Discover how we can help optimse complex production processes such as furnaces, rolling mills, casting, pelletisation, induration and recycling, leading to increased production, improved yield and optimal energy usage.

Our Mission is to Pioneer the Future of Metal Production with AI-Driven Automation

Beyond technology, we’re forging partnerships with automation vendors and OEMs to revolutionise the metals industry.

Whether your focus is on optimising smelting processes, enhancing energy efficiency in furnaces, or minimising waste in rolling mills, we empower metal operations to achieve extraordinary results. Our advanced automation solutions anticipate challenges, adapt intelligently to varying materials and mechanical properties, and optimise process control to ensure the highest quality, maximum production, and minimal energy consumption. Unlock the full potential of your metal operations with Adaptive Intelligence, and redefine the limits of yield and efficiency.

Applications of Adaptive Intelligence in the Primary Metals Industry

Furnaces

Casting

Rolling

Pelletisation &
Induration

Aluminium
recycling furnaces

Regenerators

Steels
making furnaces

Furnaces

Casting

Rolling

Pelletisation & Induration

Aluminium
recycling furnaces
Regenerators
Steels
making furnaces

Industry Applications of Adaptive Intelligence in the Metals Industry

Download a PDF on our Aluminium Recycling Capabilities

Challenges in the Metals Industry

The primary metals industry encompasses a broad range of processes involved in the production of metals such as steel, aluminium, copper, and others. With the introduction of circular economies, many secondary metal plants recycle metal for reuse such as in aluminium beverage can recycling.

The industry faces many production challenges such as:
  • High cost of energy
  • Harsh environments
  • Product proliferation and quality demands
  • High cost of raw materials
  • Skilled resource constraints
  • Technology integration
  • Emissions and environmental challenges

Large investments have been made into control and optimisation systems to deal with the complex metallurgical, energy intensive, high speed and demanding quality requirements. However, these automation and software systems struggle with the need to re-tune PID and MPC solutions on an on-going basis. With demanding maintenance regimens, the re-tuning is often delayed or is expensive due to the need to rely on expensive sub-contractors.

 

Adaptive intelligence eliminates the need for tuning and continually seeks to achieve optimum performance despite the variations in the plant.

Advantages

of Adaptive Intelligence in the Metals Industry

Adaptive intelligence helps to maximise production output and yield while minimising energy consumption and environmental impact. By continuously analysing data from sensors and equipment, our neural networks optimise processes and streamline resources, leading to increased productivity, quality and profitability.

Agility & Resilience

Adapts and self optimises to variations in process, material and mechanical wear. Allows easy switching between product grades

Improved Yield

Adaptive control ensures higher control accuracy. Improved cycle times can be maintained. Less scrap and less time spent on machine setups

Maximise Energy Productivity

Optimal performance increases production for the same energy usage

Improve Business Sustainability

Optimise for resources, energy, emissions, production or quality by selecting different AI modes of operation

Agility & Resilience

Adapts and self optimises to variations in process, material and mechanical wear. Allows easy switching between product grades

Improved Yield

Adaptive control ensures higher control accuracy. Improved cycle times can be maintained. Less scrap and less time spent on machine setups

Maximise Energy Productivity

Optimal performance increases production for the same energy usage

Improve Business Sustainability

Optimise for resources, energy, emissions, production or quality by selecting different AI modes of operation

Learn More About Our Technology

Get in Touch

We work with your team to develop system models and a training curriculum that accommodates physical tolerances, safety limits, process scenarios and control uncertainties, while simultaneously and continuously optimising around your value drivers.

Contact Us to Schedule a Consultation

Get in Touch

We work with your team to develop system models and a training curriculum that accommodates physical tolerances, safety limits, process scenarios and control uncertainties, while simultaneously and continuously optimising around your value drivers.

Contact Us to Schedule a Consultation
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